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How an En-Masse Conveyor Can Pay You Back in the Pulp and Paper Industry

We understand the importance of having a conveyor you can not only trust to last in the harshest of conditions, but also to perform and allow you to hit your production goals by minimizing downtime. A pulp and paper mill in Pennsylvania was struggling with the subsequent costs of frequent downtime plaguing them due to the nature of their product […]

Advantages of an En-Masse Drag Chain Conveyor for a Central Heating System

Central heating systems, especially when older, can become costly due to their lack of efficiency and the large amount of maintenance they demand. A university located in North Dakota realized such a challenge with their aging central heating system. With the update came some strict budgeting goals and ROI stipulations. To go along with the high-efficiency boilers purchased by a […]

Choosing the Right Conveyor to Solve Feedstock Handling Challenges

A small power producer needed to supply a nearby malting facility with its electricity and heating needs. However, the power producer was struggling to do so due to unexpected downtime and poor material distribution due to the current conveyors at the facility. Material flow issues were due to the shortcomings of the layout and plant design. The original conveyor(s) were […]

Tech Brief: Drag Chain Conveyor Operation

Understanding the Functional Differences Between Drag Conveyor and En-Masse Drag Conveyor INTRODUCTION Chain conveyors whether known as Drags, Scraper, Paddle, or En-Masse all start out with a continuous chain and fixed flights operating within an enclosed trough. While each individual type functions somewhat differently, their purpose is to accelerate and move a bulk commodity from inlet to discharge at a […]

Case Study: Glass Cullet

Fiberglass Manufacturer Reduces Maintenance Cost and Improves Operating Conditions with Drag Chain Conveyors CHALLENGE A global fiberglass insulation manufacturer sought an improved method for handling glass cullet and batch. The screw and belt conveyors used in all of the North American plants to move glass and bulk material were causing excessive maintenance and housekeeping issues and the unplanned […]

Case Study: Power Generation

Ash Handling Efficiency Improves Operations and Reduces Maintenance for a Coal Powered Utility CHALLENGE A large +/-200 MW generation facility in Illinois had an ongoing maintenance challenge with the coal ash handling systems installed in the plant. Previous expansion left the utility with a range of different conveying equipment and complicated conveyor designs for handling the high temperature […]

Case Study: Pulp and Paper Manufacturer

Pulp and Paper Mill Cuts Maintenance Costs and Improves Operations with Salt Cake Conveyor Redesign CHALLENGE A Pulp & Paper facility in Northwestern Pennsylvania had extensive issues with conveyor corrosion and subsequent failure on the salt cake handling system due to the corrosive vapor that was generated when the cake was introduced to a black liquor tank. The […]

Case Study: Biomass Power Generation

Utility Uses Farm Waste to Generate Power and Capitalizes on Revenue Streams CHALLENGE CDM was contracted to provide a layout, conveyors, drives, structural steel towers and catwalk trusses for approx. 500 ft. of the conveying distance. Total conveying distance of the product is approximately 600 ft. Conveyors were designed at a rate of 20 TPH of Ash. In […]

Case Study: Wood Products Manufacturer

En-Masse Twin Chain Retrofit Gets a Brazilian Wood Products Manufacturer Running at Full Capacity CHALLENGE Poor design and sizing of the existing conveyors complicated by incorrect flight selection meant the conveyors could not handle the required loads or the characteristics of the material. The material handling challenges lead to conveyor failure and unplanned downtime. PRODUCTS UTILIZED Drop-Forged Chain […]

Case Study: Coal and Ash Handling

A University Reduces Maintenance and Increases Efficiency with a Complete Coal and Ash Handling System CHALLENGE A university in the northeastern part of North Dakota needed to upgrade their central heating system. The winters in the region are long and cold requiring a 7 month heating season. The aging system was costly to operate due to high maintenance […]